Process

Process
Glass Container Manufacturing Process

Batching

The process begins with the preparation of raw materials like silica sand, soda ash, limestone, and other additives. These materials are mixed in precise proportions to create a homogeneous mixture known as "batch."

Melting

The batch is fed into a furnace where it is heated to extremely high, temperatures, typically around 1700°C (3092°F). This transforms the batch into a molten state.

Glass Conditioning:

T The molten glass undergoes a process to stabilize its temperature and remove any impurities or bubbles. It's important for achieving he consistent glass quality.

Forming:

The molten glass is shaped into the desired container form. This can be done through various techniques like blowing, pressing, or drawing, depending on the type of container being produced.

Hot Ending Coating:

A think layer of material, often a tin-based compound, is applied to the container to improve its resistance to chemicals, prevent contamination, and facilitate label adhesion.

Annealing:

The formed glass containers are slowly cooled in a controlled environment, relieving internal stresses and ensuring uniform thickness. This process reduces the risk of breakage due to thermal shock.

Cold End Coating:

A coating, usually made of a polymer or lubricant, is applied to the glass containers to enhance their scratch resistance, snackability, and reduce friction during handling and packaging.

Inspection:

The containers undergo rigorous quality control checks to identify and remove any defective or substandard products. This can include visual inspections, dimensional measurements, and checks for defects like cracks or impurities

Palletizing:

The inspected and approved containers are arranged and stacked onto pallets in a way that ensures stability during transportation. This step prepares them for packaging.

Packaging:

The containers are placed into final packaging, which could include cardboard boxes, plastic trays, or other materials suitable for transport and storage. Labels and any necessary documentation are added before they are ready for shipment. This process ensures that the glass containers meet quality standards and are ready for distribution to various industries like food and beverage, pharmaceuticals, cosmetics, and more. Keep in mind that specific techniques and variations in the process may occur depending on the type and purpose of the glass containers being produced.

Elevating Operations : ATT Machinery and Equipment from Renowned European Suppliers
  • Furnace/Forhearth > Falorni Italy
  • IS Machine > Bottero Italy
  • LEHRS > Antonini Italy
  • Cold End/Packaging 1» All Glass Italy
  • Inspection Machine » Tiama France
  • Batch Plant > Acmon Greece
  • Refractories > Inteco Germany/China
  • Compressors > Ingersolrand Italy
  • Cooling Towers > Jacir UK
Forming section in a glass container factory is a specialized piece of equipment designed to shape molten glass into the desired container shape, such as bottles or jars, through processes like blowing, pressing, or molding. These machines play a crucial role in the production of glass containers by providing the initial form that will be further processed and finished in subsequent steps of the manufacturing process.

Palletizer section is a specialized piece of industrial equipment designed to automatically arrange and stack glass containers (such as bottles or jars) onto pallets for efficient storage and transportation. This machine streamlines the packaging process. by replacing manual labor, which can be time consuming and physically demanding.

The TIAMA fully modular machine, MX 4, comes as a direct result of feedback from glassmakers and from the solid experience acquired over many years. by SGCC and MSC. Our company has been designing
rotating multi-inspection machines for 45 years and has more than 3500 units installed worldwide. TIAMA has created the MX 4 to enable glass plants to seamlessly integrate the whole range of its technological solutions into one reliable, specially designed framework.

Discover the latest features of our sidewall inspection machine the MCAL 4. It fully benefits from TIAMA know-how in optical solutions with already more than 2500 sidewall inspection machines installed all over the world.

MCAL 4 comes with 4 detections integrating all TIAMA innovations such as:

– High definition cameras for sidewall inspection,

– 3D masks technology for optimized detection
performances.

Multi4 detection machine is designed for quality control and inspection of glass containers during the manufacturing process. The machine uses various technologies such as vision systems, sensors, and advanced software to identify and flag defects or irregularities in the glass containers. This helps ensure that only high-quality products pass through the producion line, reducing the likelihood of defects reaching customers

Conveyors for glass bottles in cold-end area of glass works industry. Cold treatment hoods, vibrating plates, multi-rows aligners, bottle orienters, bottles flow dividers. Option for cullet bulk conveyors for rejected bottles. High wear resistance. Tailormade design.

Accumulation mat tables to set up intermediate buffers of containers along conveying lines.
Tailor-made design. Easy in-line integration.